IAs pob tshab plastics, ua ntej txhua yam, peb yuav tsum ua kom muaj siab pob tshab, thib ob, lub zog, kev cuam tshuam, hnav tsis kam, kub tsis kam, tshuaj lom neeg tsis kam, dej nqus yuav tsum me me, tsuas yog txoj hauv kev no peb tuaj yeem ua kom tau raws li kev xav tau ntawm kev siv pob tshab.
Rau cov khoom siv xaiv ntawm cov pob tshab pob tshab, PC yog qhov kev xaiv zoo tshaj plaws, tab sis nws tus nqi yog siab thiabtxheej txheem txhaj tshuaj moldingyog qhov nyuaj, yog li PMMA feem ntau xaiv, thaum PPE feem ntau siv rau hauv ntim thiab ntim khoom vim nws yuav tsum ncab nws thiaj li tau txais cov cuab yeej zoo.
Txhaj cov txheej txheem cov yam ntxwv ntawm peb cov pob tshab pob tshab
I.PMMA
Cov viscosity ntawm PMMA yog qhov loj thiab nws qhov fluidity yog me ntsis tsis zoo, yog li nws yuav tsum muaj qhov kub thiab qhov siab txhaj tshuaj, nyob rau hauv uas cov nyhuv ntawm txhaj tshuaj kub yog qhov ntau dua li ntawm qhov txhaj tshuaj siab. Qhov nce ntawm txhaj tshuaj siab yog muaj txiaj ntsig zoo rau kev txhim kho cov khoom shrinkage.
Kev txhaj tshuaj kub yog qhov dav, qhov ntsuas kub siab yog 160 ℃, qhov ntsuas kub yog qhov txiav txim siab 270 ℃, yog li cov khoom ntsuas kub hloov kho qhov dav yog qhov dav, thiab cov txheej txheem kev ua tau zoo. Yog li, txhawm rau txhawm rau txhawm rau txhawm rau, peb tuaj yeem pib los ntawm kev txhaj tshuaj.
Kev cuam tshuam tsis zoo, qhov tsis zoo hnav tsis kam, yooj yim khawb, yooj yim tawg, yog li peb yuav tsum txhim kho cov pwm kub, txhim kho txheej txheem hws, kom kov yeej cov tsis xws luag.
Ii.PC
PC muaj viscosity siab, siab yaj thiab tsis muaj qhov tsis txaus, yog li nws yuav tsum tau txhaj rau qhov kub (ntawm 270 ~ 320 ℃). Tus kwv tij hais lus, qhov ntau ntawm cov khoom siv kho qhov kub thiab txias yog qhov nqaim, thiab cov txheej txheem tsim tau qis dua rau PMMA.
Qhov kev txhaj tshuaj siab tsis tshua muaj feem cuam tshuam ntawm qhov fluidity, tab sis vim tias lub siab khov, qhov kev txhaj tshuaj tseem yuav tsum siab. Txhawm rau tiv thaiv kev ntxhov siab sab hauv, lub siab tuav lub sijhawm yuav tsum luv npaum li sai tau.
Qhov ua kom poob qis yog qhov loj thiab qhov loj me yog ruaj khov, tab sis kev ntxhov siab sab hauv ntawm cov khoom yog loj thiab yooj yim tawg, yog li nws zoo dua txhawm rau txhim kho kev npliag los ntawm qhov ntsuas kub ntau dua li lub siab, thiab tseem muaj peev xwm tawg tau. los ntawm txhawm rau ntsuas kub ntawm pwm, txhim kho tus qauv ntawm pwm thiab tom qab kev kho mob.
Thaum txoj kev txhaj tshuaj nrawm tsawg, lub rooj vag nquag rau kev tiv thaiv corrugation thiab lwm yam tsis xws. Qhov kub ntawm cov hluav taws xob nozzle yuav tsum tswj hwm nyias, pwm kub yuav tsum muaj qhov siab, thiab qhov ua haujlwm ntawm tus khiav thiab lub rooj vag yuav tsum me me.
III. cov txheej txheem cov yam ntxwv ntawm tus tsiaj
Tsiaj muaj lub siab molding kub thiab qhov nqaim ntawm cov khoom siv ntsuas kub (260-300 ℃), tab sis tom qab yaj tas, nws muaj qhov npliag zoo, yog li nws cov txheej txheem tsis zoo, thiab nws feem ntau yuav tsum tau ntxiv qhov kev tiv thaiv qeeb hauv qhov tsis muaj dab tsi.
Lub zog ntawm cov neeg kho tshuab thiab cov khoom tsis siab tom qab txhaj, thiab cov khoom tsuas yog tuaj yeem txhim kho los ntawm kev kos duab thiab hloov kho.
Kev tswj kub kom yog yog qhov tseem ceeb tiv thaiv kev ua tsov rog. Nws raug nquahu kom siv cov pwm kub khiav.
Yuav ua li cas xaiv cov ntaub ntawv pob tshab
1 、 Cov khoom siv khoom
1. Cov duab pob tshab: PE, PP, PS, PVC, PVC thiab tus tsiaj rau ntim, PE, PVC thiab tsiaj rau kev ua liaj ua teb, thiab lwm yam;
2. Cov pob tshab tawv: PP, PVC, tus tsiaj, PMMA, PC, thiab lwm yam;
3. Cov kav dej pob tshab: PVC, PA, thiab lwm yam;
4. Cov hwj hwj pob tshab: PVC, tus tsiaj, PP, PS, PC, thiab lwm yam.
2 、 Cov khoom siv hluav taws xob
Mas siv raws li kev siv lub teeb roj, siv cov PS, hloov PS, raws li, PMMA, PC, thiab lwm yam.
3 、 Cov khoom siv kho qhov muag
1. Lub iav lub cev tawv: mas CR-39 thiab JD;
2. Cov lo ntsiab muag muag: feem ntau siv HEMA.
4 、 Cov khoom iav
1. Cov iav tsheb: feem ntau siv PMMA thiab PC;
2. Cov iav vaj tse: feem ntau siv PVF thiab tsiaj.
5 、 Cov khoom siv hnub ci
Feem ntau siv PMMA, PC, gf-up, FEP, PVF, Si, thiab lwm yam.
6 、 Khoom siv fiber ntau
Lub hauv paus txheej txheem yog PMMA lossis PC, thiab txheej txheej txheej yog fluorine-olefin polymer thiab fluorine-uas muaj methyl methacrylate.
7 、 Cov khoom siv CD
Nquag siv PC thiab PMMA.
8 、 Pob tshab cov khoom ntim
Nto tawv PMMA, FEP, EVA, EMA, PVB, thiab lwm yam.
Cov kev ceev faj ntawm cov txheej txheem kev txhaj tshuaj ntawm cov yas pob tshab
Vim lub siab transmittance ntawm pob tshab pob tshab, qhov zoo ntawm cov khoom yas yog nruj me ntsis uas yuav tsum tau ua, thiab yuav tsum tsis muaj speckles, qhov hws, thiab ntxuav hniav dawb. Vim tias qhov tsis sib xws ntawm cov taws kub nnyiab ya, qhov pom dub, kho kom zoo thiab cov duab tsis zoo, muaj qhov nruj thiab txawm tias qhov tshwj xeeb tshwj xeeb hauv kev tsim cov khoom siv raw, khoom siv, pwm thiab txawm tias khoom siv hauv cov txheej txheem txhaj tshuaj molding tag nrho.
{1) Npaj thiab qhuav ntawm raw cov ntaub ntawv
Hauv cov txheej txheem kev pub mis, them nyiaj rau kev sib khi kom ntseeg tau tias cov ntaub ntawv raw huv, tshwj xeeb tshaj yog cov dej noo hauv cov ntaub ntawv raw. Tom qab cov cua sov, cov ntaub ntawv raw yuav raug qub, yog li nws yuav tsum tau kom qhuav. Thaum txhaj tshuaj molding, lub plhaw siab qhuav yuav tsum siv rau kev pub mis. Kuj xyuam xim rau txoj kev ua kom qhuav, cov cua nkag yog zoo tshaj lim, dehumidified, kom ntseeg tau tias cov ntaub ntawv raw yuav tsis muaj kuab paug.
{2) Ntxuav ntawm lub thawv, ntsia hlau thiab nws cov khoom siv
Txhawm rau tiv thaiv cov khoom ua kom tsis muaj kuab paug thiab muaj cov khoom qub los yog kev ua kom tsis muaj zog (tshwj xeeb yog cov khoom siv roj av tsis zoo nrog kev ua kom tsis muaj zog) nyob rau hauv cov ntsia hlau thiab nws cov khoom siv cuam tshuam nrog kev nyuaj siab, txhua tus txheej txheem yuav tsum huv ua ntej siv thiab tom qab kaw, kom lawv yog dawb ntawm impurities. Thaum tsis muaj cov ntsia hlau kom huv, PE, PS thiab lwm cov resins tuaj yeem siv los ntxuav cov ntsia hlau.
Nyob rau hauv cov ntaub ntawv kaw ib ntus, txhawm rau tiv thaiv cov khoom nyoos tsis txhob poob vim yog lub sijhawm nyob ntev hauv qab kub, qhov kub ntawm lub tshuab ziab khaub ncaws thiab lub thoob yuav tsum raug txo, xws li PC, PMMA thiab lwm qhov cub qhov kub yuav tsum raug txo qis dua hauv qab {{0 }} ℃.
{3) Cov teeb meem hauv pwm tsim (suav nrog cov khoom tsim)
Txhawm rau tiv thaiv kev ua kom tsis zoo, qhov tsis zoo thiab qhov tsis zoo ntawm cov khoom vim tsis ntws thiab tsis txias, qhov ntsiab lus hauv qab no yuav tsum tau them rau hauv cov pwm tsim:
a) Cov phab ntsa tuab yuav tsum yog ua tau zoo li uas ua tau, thiab lub kaum sab xis ntawm lub cev tuag yuav tsum loj txaus;
b) Cov kev hloov pauv du, kom tiv thaiv cov fab ntse, ntse ntse, tshwj xeeb tshaj yog cov khoom PC yuav tsum tsis muaj qhov khoob;
c) Lub qhov rooj laj kab ntws yuav tsum dav thiab luv li sai tau. Lub rooj vag txoj hauj lwm yuav tsum tau teeb tsa raws li cov txheej txheem ua paug thiab hws, thiab lub qhov dej txias yuav tsum tau ntxiv yog tsim nyog;
d) Cov txheej txheem pwm yuav tsum du thiab tsis tshua muaj kev ntxhib (zoo dua li 0. 8);
e) Lub qhov quav thiab cov zawj yuav tsum muaj qhov txaus kom nqus cua thiab yaj roj nyob hauv lub sijhawm;
f) Tsuas yog zam tus tsiaj, phab ntsa tuab yuav tsum tsis txhob dhau nyias, feem ntau tsis yog me me
